Read more... HandCrafted With and By Leinad4Mind - Powered By phpBB. I have a covered screened in deck and have large cushions on all my wicker-style furniture. Sew foam is a light ¼-inchâ½-inch polyfoam with a cloth material laminated to the polyfoam base. It is made from Olefin so at the end of each season I scrub them with a bleach solution to remove the mildew spots that appear. Batting isn't the issue, the base foam IS. Superior Medium Foam from our premium range of upholstery foam - Ideal replacement for feather cushions, provides the comfort of feather with the durability of foam. Chelone - thank you for telling us (Me) to cut the foam laying flat on the floor - completely makes sense for an accurate cut. Uh oh, another soul has to do V berth cushions. And that's how much faster an electric knife will be than a bread knife. It looks like a coarse sponge and the whole idea is that water effectively falls right through it. What's more important for outdoor use, I think, is the quality of the foam. It's paid for itself 100 times over in the last 6 years. Use a felt tipped pen and place a dot every 12 to 18 inches on the new foam. Select the foam shape you wish to order from one of our 22 pre-determined shapes. I mean, I'm afraid that if it has hacked edges or if I compress the foam to cut it, maybe the sides will bulge therefore making me cut too much out of the sides. A great product for mildew is Iosso. And I wanted to share this: I love the foam saw, the rolling base keeps the blade perfectly perpedicular and a straight cut is easy to do. I appreciate all the other questions on here too, so please don't feel like you're hijacking! Thatâs why a combination is so popular: A foam core with a down-and-feather wrap is soft and keeps its shape. It needs constant refluffing to look good. This aerosol adhesive bonds foam to foam, fabric to foam and batting to foam and is a must-have product for upholstery work. It ends with 'what is the proper way to do it'.....Where can I find the entire article? Chelone, I was hoping you would respond. Well, I know this sounds crazy! Some foam companies will cut your foam to the shape want. Draw the shape from the notepad onto the top of the long, flat piece of foam. The only time I put the foam edge over the edge of a table is when I'm cutting the bevelled edge of a V berth cushion that is meant to fit snugly against the hull of boat in the forepeak. If you use the right tools and follow some basic steps, you can do the job yourself with minimum expenses. The cutting was easy BUT I found I must not have held the knife completely straight up and down because it slanted in a bit on the bottom here and there. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like ⦠If you are new to shaping foam you may want to just make a simple grater from a glass jar's metal lid. Thanks. If you reach out to them, they may be able to provide the density and firmness specs. I know this sounds funny but I'm hoping some of you upholsterers will chime in. Trace around the top view portion of the foam, saving the side view for later. ;). Check couch or chair cushions.If you notice that they have been starting to sag, appear a bit unsightly or are not as comfortable as they used to be, then you may ⦠The mortal enemy of mildew is SUNSHINE. You can usually get it through suppliers for the marine market. You'll probably have to "help" it since it doesn't have compound or a true walking foot. It cut through it like butter. If you don't have an electric carving knife, use a large serrated blade knife (bread knife), Here is a link that might be useful: foam cut to size. You don't have to worry about mildew with it? Yep it answered my question no doubt! DO post when you get started. It gets everywhere. They still look like new but the foam needs replacement. I get using the electric knife to cut the foam, but how do I hollow it out? Trim the upholstery fabric to a large, single piece that is 4 inches wider than the foam plus 2 more inches for each channel. Thanks kl4bidn. You want to overcut your foam. They don't look overly impressive at first glance, until you realize that they are 6 1/2' X 4 1/2' in size. If youâd like some foam cut to size whether you need new sofa cushions, caravan seats or an irregular shaped piece of foam F.C. Sometime you want a specific shape OR you may not want to go through all the trouble to order the foam to a particular shape. I've always seen it done with an electric knife. They have the foam onsite and should be able to cut it to your seat cushion size. A rotary ruler ⦠I have cut a lot of foam over the years. Thatâs why for upholstery applications, especially for high traffic areas like your family room, we recommend using a foam with a density of 2.5 lbs. Square/ rectangle foam: Itâs a square/rectangle shape cut. Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. Well tight on time and also CHEAP!!!! Now we will know the shapes name and measure guideline. I bought outdoor foam (expensive!) Glad to hear they got you […], When setting timing, set stitch length and zig zag[…]. Quilt batting is too lightweight and will come apart and end up in rolls at one end or the other of the cushion. I stand over it and make sure I hold the knife perpendicular to the floor. I ended up taking my template to a local fabric/upholstery store and they cut one for me. Foam Superstore is a leading UK supplier of foam & upholstery supplies. That's great!! Down is very comfortable, but it compresses fast and doesnât hold its shape for long. Itâs used to create a fuller, more cushioned look and feel, particularly under quilted upholstery in boats and car seats. Apr 25, 2020 - Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. Does that make sense? Try an electric kit. Haha. For this cut, you need to measure width and length. I have been on the journey since 2012. So if you require foam to replace sofa cushions, create a day bed mattress, cut a custom foam mattress, or any other specialty application â we are here to help. 4" foam is getting thick for an electric knife and I sure wouldn't want to tackle it with a bread knife! that is 4" thick. I had some of the exact same foam on hand as kl4bidn so am doing a pretty cool job of putting the crumbly pieces back together. Even without sewing experience, you can complete f Zig Zag breaking needles on vintage Singer Double Needle industrial machine. You ALWAYS have to worry about mildew, lol. What kind of sewing machine and needle are you using? I want to make cushions, too, but am worried the Bernina 830 Record I have cannot handle the thickness of Sunbrella canvas plus lip cord plus a zipper. (usually!). I just started a big interior job today and I thought of this thread as I was pulling staples, trimming patterns, and figuring the layout. Do I cut the fabric to that size plus a 1/2" seam allowance? We do get lots of humidity though living on the east coast of Canada. I appreciate all the generous feedback. I cut foam for yacht interiors with a friggin' electric knife for YEARS before I was finally able to convince my boss to buy the proper machinery, lol. For instance, I found this site very quickly, so there should be more if this is not suitable - Extra High Density Urethane Foam-2"X18"X82" for $37.25 and free shipping. This is a good display for all of us here who are learning Upholstery. I am making a box pillow. Cutting foam by hand often leave the foam with rough shapes. These cushions will be on my back patio that is covered. My seat cushion that I'm making curves and flares. Shredded foam can be used in throw pillows, cushions, patio furniture and ⦠F13 Reconstituted Foam (6lb)Very firm (F13) Foam can be cut to any shape however, a template of paper will be required for more complex shapes. I wanna see pictures when you're done, Tex! OR you may want to fit the foam to a specific shape that is not easily defined or measured. Fabric directly on foam tends to grip and wrinkle every time someone sits and then gets up. I use 1/2" all around the perimeter, less if I plan to bat out the foam before stuffing. Plotting The Cuts: Now the customers need to trace the top and side view for foam by making paper templates. Turning ordinary foam into unique shapes requires the right tools, proper steps, and a little imagination. Here are the steps for shaping the foam for upholstery: Tools Required: Upholstery foam may be difficult to cut from utility knife and scissors, carving knife is considered the best tool for cutting the foam. Water gets into the foam via the stitch holes on the covers. Chelone, I have another question. When you use this ⦠I don't have an electric carving knife... if I used my good bread knife, will it ruin it? There is just a lot of figuring it out I see. Hello, call a local upholsterer and take him your cushions. batting for indoor and outdoor work. Itâs advisable to also make markings on the side of your upholstery foam if possible, as you may need to cut lengthways down it. I just want the "planes" of the cushion to be at 90 degree angles of each other. Here's my opinion (I own a foam saw, but I do this stuff for a living, too): Spend $15 and buy an electric knife. I use 3M Spray Adhesive to attach the foam to the batting but you can also just wrap it around and secure edge to edge with big hand stitches. I've cut everything from foam to unwanted soft-wood stalks on my plants. Do basic projects yourself using upholstery skills to convert old, worn chairs, car seats or sofa cushions into comfortable seating by learning easy foam-shaping and cutting techniques. We measure âwidthâ the side view or left to right measurement. I've used my Sears Harvest Gold electric knife.I bought it on Ebay for $4.88 w/$5 shipping. @kl4bidn What a great tutorial this is! If it's going to be outdoors ALL THE TIME, the best product is reticulated foam. Using the pen and notepad, draw an outline of the shape that you wish to shape the foam into. Usually jobs like that where the vehicle is used every day yes they are. 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